Tungsten Carbide Brazed Tip
Your Professional Tungsten Carbide Brazed Tip Supplier
Zigong Sansheng Carbide Co., Ltd. is located in the high-tech industrial park of Zigong City, Sichuan Province. It is a professional manufacturer engaged in the research and development, production, product deep processing and domestic and foreign trade sales. It has strong research and development capabilities.The company main products including: Carbide buttons, Carbide tips for rock drilling, Carbide snow plow inserts and snow plow blades, Carbide plates, Carbide seal rings, Carbide drawing die and punching Die, carbide brazed tips and rotor inserts, API standard valve ball and seat, various non-standard special-shaped parts.
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Tungsten Carbide Brazed TipsCarbide brazed tips are part of the carbide welding type turning tools. The welding turning toolsAdd to Inquiry -
Tungsten Carbide Welding InsertsTungsten carbide welding inserts are used in metal cutting, and many other cutting fields.ThroughAdd to Inquiry
Email: richard@sanshengalloy.com
- Add: No.39, Fuchuan Rd., National High-Tech Development Zone, Zigong, Sichuan, China
Why Choose Us
Strong R&D capabilities
The company has more than 20 patents in cemented carbide and deep processing technology, new materials, and new technologies, and has strong research and development capabilities.
Production Market
The whole China market, South Asia, south-eastern Asia, East Asia, North America,South America, Europe, etc countries and regions.
Professional team
We have a professional quality control team that follows the ISO9001:2015 system.
Provide OEM service
We work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests.
Product Description
|
ISO Code |
Grade |
Physical and Mechanical Properties |
||
|
Density g/cm3 |
Hardness HRA(HV) |
TRS Mpa |
||
|
K05 |
YG3 |
15 |
90.5 |
1300 |
|
K10 |
YG6X |
14.8 |
91 |
1560 |
|
YG6A |
14.7 |
91.5 |
1510 |
|
|
K15 |
YG6 |
14.9 |
89.5 |
1670 |
|
K20 |
YG8 |
14.6 |
89 |
1840 |
|
M10 |
YW1 |
13 |
91 |
1290 |
|
YW3 |
12.9 |
92 |
1390 |
|
|
YW4 |
12.3 |
92 |
1390 |
|
|
M20 |
YW2 |
12.9 |
90.5 |
1460 |
|
P10 |
YT05 |
12.6 |
92.5 |
1260 |
|
YT15 |
11.3 |
91 |
1300 |
|
|
P20 |
YS14 |
11.4 |
91.5 |
1550 |
|
YT14 |
11.4 |
90.5 |
1400 |
|
|
YS25 |
13 |
90.5 |
1780 |
|
|
P30 |
YT5 |
12.8 |
89.5 |
1560 |
|
K05-K10/M20 |
YT26 |
14 |
92.5 |
1600 |
|
K20 |
YD201 |
14.9 |
91 |
1800 |
|
M05-M10 |
YS8 |
13.9 |
92.5 |
1720 |
|
M10 |
60 |
12.8 |
92.5 |
1500 |
|
M20 |
YM20 |
13 |
91 |
1750 |
|
P30 |
YC30S |
12.9 |
90 |
1600 |
|
P35-P40 |
YC40 |
12.9 |
91 |
2200 |
|
P40 |
YM40 |
12.75 |
90 |
2100 |
|
YC45 |
12.75 |
90 |
2300 |
|
Hardness
Carbide brazed tips exhibit exceptional hardness due to the tungsten carbide or cemented carbide material. Their hardness allows for effective cutting of various materials and provides resistance against wear, thus extending the tool’s lifespan.
Wear Resistance
Carbide brazed tips are highly wear-resistant, making them suitable for prolonged use in demanding machining applications. Their wear resistance ensures that the cutting edges stay sharp for longer, reducing the frequency of tool changes.
Toughness
The combination of carbide particles and a binder, typically cobalt, enhances the toughness of carbide brazed tips. This toughness enables them to withstand high cutting forces and prevents chipping or breakage during machining operations.
Toughness
Carbide brazed tips can withstand high temperatures generated during cutting. This heat resistance allows them to maintain their structural integrity and cutting performance even under challenging machining conditions.
High Speed Cutting
Carbide brazed tips are well-suited for high-speed cutting operations. Their hardness, wear resistance, and heat resistance enable them to withstand the higher cutting speeds, resulting in improved productivity and efficient machining.
Versatility
Carbide brazed tips can be used for a wide range of machining applications, including turning, milling, drilling, and boring. They are compatible with various materials, such as steels, cast iron, non-ferrous metals, and composites.
Surface Finish
Carbide brazed tips can produce high-quality surface finishes on machined parts. The sharp cutting edges and reduced tool deflection contribute to achieving superior surface finishes.
Cost-Effectiveness
Although carbide brazed tips may have a higher upfront cost compared to other cutting tools, their longer tool life and increased productivity deliver cost savings in the long run.
Technical Parameters
|
Grade |
Density |
Typical Value |
Application Scope |
|
|
(g/cm3) |
Hardness |
Bending Strength |
||
|
YG3 |
15.10~15.30 |
92.5 |
1700 |
Superior wear resistance is only less than YG3X, sensitive to impact and vibration, suitable for cast non-ferrous metal and its alloy finish turning, semi-finish turning, thread finish turning, and hole expanding. |
|
YG3X |
15.10~15.30 |
93.6 |
1450 |
Best wear resistance in Tungsten and Cobalt alloy, but not good in anti-impact properties, suitable for cast iron, non-ferrous and alloy, quenched steel, alloy steel small cutting section machining at high speed. |
|
YG6X |
14.80~15.00 |
92.4 |
2000 |
It belongs to the small granule Tungsten carbide alloy, and its wear resistance is higher than that of YG6. Suitable for machining cold and hard alloy cast iron and heat resistance alloy steel, as well as finish machining for normal cast iron. |
|
YG6 |
14.80~15.00 |
91.1 |
2100 |
High wear resistance but less than YG3, better anti-impact, and anti-vibration than YG3X, Suitable for cast iron, non-ferrous and alloy, non-metal material semi-finish machining, and finish machining. |
|
YG6A |
14.8~15.00 |
92.8 |
1850 |
Belong to small granule alloy, wear resistance high, suitable for semi-finish machining of cold and hard cast iron, non-ferrous and alloy, as well as semi-finish machining and finish machining for quenched steel, and alloy steel. |
|
YG8 |
14.6~14.80 |
90.5 |
2300 |
High bending strength resistance, better anti-impact, and anti-vibration than YG6, suitable for cast iron, non-ferrous and alloy, non-metal material rough machining at low speed. |
|
YG522 |
14.20~14.40 |
92.5 |
2000 |
High wear resistance, and high strength, special grade for bamboo and wood processing, also suitable for non-ferrous and non-metal material cutting process. |
|
ZK10UF |
14.3~14.6 |
92 |
2500 |
High wear resistance, and high strength. Semi-finishing and finishing of cast-irons and brass, bronze, it’s also the unique material of solid carbide tools for holing. |
|
YG546 |
14.55~14.75 |
90.5 |
2700 |
High flexibility and high strength, withstand high impact load, suitable for stainless steel and cast iron rough processing. |
|
YG610 |
14.60~14.80 |
93.5 |
2000 |
High wear resistance and high hardness, suitable for cast iron, high-temperature alloy, and quenched material cutting continuously and discontinuously. |
|
YG640 |
13.10~13.30 |
91.5 |
2300 |
Impact resistance and anti-oxidant, suitable for large cast piece cutting continuously and discontinuously, as well as anti-heat steel and high-strength steel milling and digging. |
|
YG643 |
13.60~13.80 |
93.3 |
1700 |
High wear resistance, high anti-stick property, suitable for cast iron, high temperature cast iron, high-temperature alloy, stainless steel, quenched steel, and non-ferrous processing. |
|
YG813 |
14.30~14.50 |
92 |
2200 |
Good wear resistance, high bending strength resistance, and anti-stick properties, suitable for processing high-temperature alloy, stainless steel high Manganese steel, and other materials. |
Manufacturing Process
Carbide Material Preparation
The process starts with the preparation of the carbide material, typically tungsten carbide. Tungsten carbide powder is mixed with a binder material, often cobalt or another metal, to form a homogeneous mixture.
Pressing
The prepared carbide mixture is then compacted under high pressure using specialized equipment such as a press. This process, known as pressing or compacting, gives the carbide its desired shape and density.
Pre-Sintering
This involves heating the parts in a furnace at a specific temperature to remove any binders and to partially bond the carbide particles together. This pre-sintering step prepares the carbide for the final sintering process.
Sintering
They are placed in a high-temperature furnace and subjected to extreme heat. Sintering causes the carbide particles to bond together, resulting in a solid and dense carbide material.
Grinding And Shaping
The sintered carbide material is then carefully ground and shaped to achieve the desired geometry of the carbide tips. This process involves precision grinding machinery.
Tool Body Production
In parallel with the carbide manufacturing process, the tool bodies are produced using materials like high-quality steel. The tool bodies are shaped and machined to provide the necessary support and stability.
Brazing
The brazing filler material is applied between the carbide tip and the tool body. The assembled parts are then heated in a controlled environment, allowing the filler material to melt and create a metallurgical bond between the carbide and the tool body.
Finishing And Coating
This includes checking the dimensions, surface finishes, and ensuring the overall quality of the tips. Additionally, coatings such as TiN or TiCN may be applied to enhance the wear resistance and performance of the carbide tips.
Packaging & Shipping
FAQ
As one of the leading tungsten carbide brazed tip manufacturers and suppliers in China, we warmly welcome you to buy tungsten carbide brazed tip for sale here and get free sample from our factory. All customized products are with high quality and competitive price.
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