Tungsten Carbide Dies

Why Choose Us

Strong R&D capabilities

The company has more than 20 patents in cemented carbide and deep processing technology, new materials, and new technologies, and has strong research and development capabilities.

Production Market

The whole China market, South Asia, south-eastern Asia, East Asia, North America,South America, Europe, etc countries and regions.

Professional team

We have a professional quality control team that follows the ISO9001:2015 system.

Provide OEM service

We work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests.

What is Tungsten Carbide Dies

Tungsten carbide dies are a kind of tool used for cutting metals, and shaping metals. They can be made from different materials, including PCD, and so on. Considering the cost and working life, tungsten carbide is the most cost-effective material used for manufacturing dies. And tungsten carbide is extremely hard and durable. Tungsten carbide dies can be used to cut thick metal sheets, pipes, and other materials. Tungsten carbide dies can also use to create threads in metal surfaces.

Tungsten Carbide Punching Dies

Punching die is a special process equipment that processes materials (metal or non-metal) into

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Cemented Carbide Punching Dies

In standard parts industry, tungsten carbide punching dies need to under great unit pressure in

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Cemented Carbide Drawing Dies

Wire drawing dies are commonly used to reduce the diameter of various ferrous and non-ferrous rods

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Benefits of Tungsten Carbide Dies

Long-Lasting Strength and Durability:Tungsten carbide is known for its superior strength. Whether you’re in the market for extrusion dies, stamping dies or shaving dies, the tungsten carbide construction helps our industrial dies last longer without damage or deterioration. Our tungsten carbide dies are also produced to meet industry standards, so you can rely on their efficiency and durability for years to come.

Save Money over Time:Though tungsten carbide wear parts tend to have higher upfront costs than steel parts, they also tend to last longer. By investing in tungsten carbide dies, you won’t have to spend the time and money to continuously replace your dies.

Increased Productivity on the Jobsite:Where replacement wear parts can cost more in the long run, and often require more maintenance and repairs, tungsten carbide dies help to reduce downtime and enhance productivity. Instead of continuously replacing wear parts when your machines could be running, opt for the durability and longevity of tungsten carbide dies.

Made in Michigan to Fit Your Specifications:We produce all of our industrial wear products right here in Saginaw County, Michigan, serving customers across the U.S. and Canada. Our technicians are dedicated to manufacturing not only quality, reliable tungsten carbide dies, but parts that live up to your high standards and specifications.

Application of Tungsten Carbide Dies

1. Mining industry

Have you ever wondered what is at the tip of large drills and earthmoving vehicles. Since simply using metallic body of the machinery may result in wear, tungsten carbides dies are used as attachments at the tip to allow for less wear on the machine itself. A tip is easier to replace while a down the hole drilling unit is not. So, tungsten carbides dies in the form of small button inserts or large attachments are used in the mining industry.

2. Cutting tools

Similar to mining and drilling industry, the manufacturing industry also employs tungsten carbides dies to cut, drill, shape and produce. Drills bits used by a handyman, to some of the screwdrivers used by a normal-joe, tungsten tips can be found in all of those. Instead of a sharp-edged steel, a tungsten carbide will take a lot of wear to dull and also be inefficient, so, use in cutting tools is a no-brainer.

3. Outdoor leisure use

People living in areas that sees snow few months a year know the difficulty of driving on snow, much less the ice. When the temperature gets below 5 degrees everyone is changing out their tires for ones with spikes on the outside. The spikes in more and more cases are being made of tungsten carbides dies. Since you are going to destroy the tire with the spikes, a high wear resistance material is always preferable. But not just in vehicle tires, snowmobiles, skiing poles, hiking and trekking poles, sometimes even the horseshoes consist of tungsten carbide.

4. Aerospace industry

One of the industries that has stepped up the use of tungsten carbide is the aerospace industry. Planes and jets are flying at higher and higher altitudes, while this is done to decrease the air resistance and increase fuel efficiency, the temperature outside at 35,000 feet is more than negative 50-degree celsius. As we have discussed above, the temperature resistance of tungsten carbide is extremely high. So, flying on high or low altitude, the wear resistance come in handy when it comes to the expensive aerospace parts.

Types of Tungsten Carbide Dies

Wire Drawing Dies: Mastering the Art of Precision Wire Production

Wire drawing is a fundamental process in the creation of electrical wires, cables, and metal components. Tungsten carbide wire drawing dies play a pivotal role in this process. They are designed to reduce the diameter of metal wires by drawing them through the die. The extreme hardness and wear resistance of tungsten carbide ensure that these dies can withstand the immense pressure and heat generated during wire drawing, guaranteeing precise dimensions and smooth surfaces in the final products.

Cold Heading Dies: Shaping Fasteners with Resilience

Screws, bolts, and fasteners are integral components in various industries. Tungsten carbide cold heading dies are pivotal in their production. These dies are responsible for shaping and forming metal blanks at room temperature, allowing for the creation of high-quality, precise fasteners. Tungsten carbide's extraordinary hardness ensures that the dies remain durable even under high levels of stress.

Tube and Rod Drawing Dies: Crafting Flawless Cylindrical Shapes

Similar to wire drawing dies, tube and rod drawing dies are employed in the manufacturing industry to reduce the diameter of metal tubes and rods while maintaining precision. Tungsten carbide tube and rod drawing dies are instrumental in producing these crucial components, ensuring they meet exacting standards and specifications.

Extrusion Dies: Crafting Complex Profiles with Precision

The production of aluminum or plastic profiles with intricate cross-sections requires extrusion dies. Tungsten carbide extrusion dies, with their exceptional hardness, are tailor-made for this task. These dies can withstand the immense pressure and abrasion encountered during the extrusion process, ensuring the production of high-quality, precisely shaped components.

Properties of Tungsten Carbide Dies

01/

High Toughness
During the extrusion process, the die must be able to endure complicated loads while also withstanding high extrusion pressure, bending stress, and impact. As a result, after heat treatment, the chosen material must have a high degree of toughness. So that the die may be hardened and organized uniformly, the die material should have strong hardenability. Large carbide, significant deflection, fiber orientation, non-metallic inclusions, and other internal flaws will lower the mold's toughness or induce stress concentration in the load, which will cause early mold destruction.

02/

Wear Resistance
The die should have a high level of wear resistance in order to guarantee a normal service life and the manufacturing of numerous high-quality extrusion components in large quantities. The relationship between steel's hardness and wear resistance is often inversely proportional. As a result, the die material needs to be highly hardenable in addition to being sufficiently hardenable. However, in addition to hardness, evaluate the steel's wear resistance and the matrix's organization of the coarse and fine, composition, excess, and mouth fire precipitation carbide phase, size, type, dispersion, and red hardness, among other factors.

03/

Excellent technology
The production cycle for cold extrusion dies is lengthy, complex, and demands a high degree of precision. usually go through processes including forging, cutting, heat treating, grinding, and other finishing operations. Therefore, only the production process itself is a reasonably decent source of material.

04/

Thermal Stability
During continuous production, the mold's temperature rise can occasionally reach or exceed 200 °C, which is between 160 and 180 °C for the material's tempering temperature. As a result, higher mold materials should have good tempering stability as the temperature rises.

How to Choose Tungsten Carbide Dies

Quality of materials
A key aspect to consider is the quality of the tungsten carbide material used in the mold. Tungsten carbide is known for its exceptional hardness and wear resistance, making it an ideal choice for making molds. However, not all tungsten carbide materials are created equal. It is important to purchase molds from a reputable manufacturer that uses high-quality tungsten carbide material. Look for molds made from fine-grained tungsten carbide because of its superior strength and durability. Additionally, inquire about the manufacturing process and quality control measures to ensure that the molds meet the necessary standards for producing high-quality bolts and nuts.

Design and construction
In addition to material quality, the design and construction of carbide molds are equally important. Find molds that are precision engineered to meet the specific requirements of trimming mold bolt and nut manufacturing. Molds should have precise dimensions, smooth surfaces, and precise thread profiles to ensure a consistent, high-quality product. Consider the overall structure of the mold, including the mold cavity, cooling system, and any additional features that can improve mold performance and life. Punching well-designed carbide dies not only improves the quality of bolts and nuts but also helps improve the overall efficiency of the manufacturing process.

Thermal and mechanical properties
Additionally, it is important to evaluate the thermal and mechanical properties of tungsten carbide molds. The manufacture of bolts and nuts often involves high temperatures and mechanical stress, which can affect the performance of the mold. Look for an upsetting tool with excellent thermal stability to withstand the heat generated during the forming process. Additionally, the mechanical strength and toughness of the molds are considered to ensure they can withstand the pressures and forces involved in the bolt and nut forming process. By selecting molds with excellent thermal and mechanical properties, you can minimize the risk of premature wear and damage, ultimately extending mold life and maintaining consistent product quality.

Cost-effectiveness
Consider the overall cost-effectiveness of tungsten carbide molds. While it is important to prioritize quality and durability, it is also important to evaluate the long-term cold heading tool cost impact of the mold. Look for molds that balance upfront cost and long-term performance. Consider factors such as the mold's expected lifespan, maintenance requirements and reuse potential. Investing in high-quality tungsten carbide molds may require a higher initial investment, but the long-term benefits of reduced downtime, lower maintenance costs, and consistent product quality may outweigh the upfront expense.

Process Of Tungsten Carbide Dies

Pre-sintering stage (Removal of forming agent and pre-sintering stage)
Removal of the forming agent: With the increase of the initial temperature of sintering, the forming agent gradually decomposes or vaporizes, thereby eliminating from the sintered base. At the same time, the forming agent will increase carbon to the sintered base more or less, and the amount of carbon increase will vary with the type and quantity of the forming agent and the sintering process.

Solid-phase sintering stage (800℃——eutectic temperature)
800~1350C° tungsten carbide powder grain size grow big and combine with cobalt powder to become eutectic.At the temperature before the appearance of the liquid phase, the solid-phase reaction and diffusion are intensified, the plastic flow is enhanced, and the sintered body shrinks significantly.

Liquid phase sintering stage (eutectic temperature - sintering temperature)
At 1400~1480C°the binder powder will melt into a liquid. When the liquid phase appears in the sintered base, the shrinkage is completed quickly, followed by crystallographic transformation to form the basic structure and structure of the alloy.

Cooling stage ( Sintering temperature - room temperature)
At this stage, the structure and phase composition of tungsten carbide has changed with different cooling conditions. This feature can be used to heat-trench tungsten carbide to improve its physical and mechanical properties.

Why Do I Use Tungsten Carbide Dies?

The main reason for choosing tungsten carbide dies is their hardness

Tungsten carbide is one of the hardest tool materials in the world. And it is almost three times harder than steel and it is of higher density than titanium. This means that tungsten carbide dies have superior wear resistance compared to dies made out of other materials. Longer service life is equal to reducing the cost of replacing wire drawing dies and decreasing downtime for machinery waiting for new dies to be installed.

The hardness of tungsten carbide is between HRA88 and 92

Although diamond has a hardness rating of 10, and tungsten carbide has a hardness rating of 9, diamond is not as versatile as tungsten carbide. And diamond is obviously a very expensive dies material. As diamond has the highest hardness and thermal conductivity of any bulk material, it can be widely used in industrial applications as cutting and polishing tools.

Tungsten carbide dies can be used in different grades

These different grades have different properties so that they are made for different applications. The amount of tungsten compared to the amount of carbon in these grades is what makes this difference. By adjusting the tungsten-to-carbon ratio, carbide dies with better wear properties or greater resistance to impact can be manufactured.

Our Factory

Zigong Sansheng Carbide Co., Ltd. is located in the high-tech industrial park of Zigong City, Sichuan Province. It is a professional manufacturer engaged in the research and development, production, product deep processing and domestic and foreign trade sales. The company has strong technical force, advanced production technology and production equipment, and is one of the best suppliers of tungsten series cemented carbide in China.

FAQ

Q: What Are Carbide Dies?

A: There are various specialized carbide dies available, such as tungsten carbide dies. A tungsten carbide die is a popular carbide die tool made from cobalt carbide and tungsten. Tungsten carbide dies provide multiple uses and are popular for converting materials like steel and cast iron into wire, tubes and rods.

Q: How Do Tungsten Carbide Dies Work?

A: Tungsten carbide dies work with numerous processes and methods. Tungsten tools use force, compression, and pressure to cut, form, and shape metal into products like pipes and rods. Steel metal is forced through a tungsten die tool and compressed to a desired shape, size and thickness.

Q: How Do You Tell if Your Die Is Carbide?

A: You can identify a carbide die by examining its physical body. Carbide die tools have carbide rings around the case. They also have a dark metallic sleeve that can be blue-tinted, brown or grey. You can also test for carbide by running a tool like a needle file over the sleeve. If the needle file slides over the sleeve without sticking, it is a carbide die.

Q: What Is a Carbide Die Used For?

A: A carbide die cuts through, constricts and shapes rigid steel metal. It is a strong and durable tool that can withstand the force and pressure of steel, and it is used across industries for many industrial applications. Jewellery industries can use carbon dies to convert and shape metal into rings. Other industrial use carbon dies to transform metal into rods, pipes and tubing. They can also be used in wire industries to form drawing equipment like musical instruments and tailpipes.

Q: Why Should You Choose Carbide Dies?

A: Carbide dies are efficient tools that provide high-quality results. They can convert the hardest steel metals and withstand extreme conditions. Carbides can work fast and require less maintenance than other die types. They can be used in different grades across multiple industrial applications.

Q: What Is the Difference Between Carbide Dies and Regular Dies?

A: Carbon dies have high compressive strength. They are resistant to wear under high steel pressure and can last longer than other die types. Their high performance also means they can enhance productivity. Unlike different die types, carbide does not require lubrication and can be more durable than other types. Carbide dies can also be more resistant to abrasion than other die tools.

Q: Why Should You Polish Tungsten Carbide Dies?

A: Polishing tungsten dies is essential for achieving a high-quality surface and shaping accuracy. Polishing is a critical process in tungsten dies and can help increase the tool’s life span, speed and efficiency. Operators can polish tungsten die tools by hand or machine. Without proper polishing, dies can become less efficient and durable.

Q: How Do You Polish Tungsten Carbide Dies?

A: Operators can polish a tungsten carbide die with a decreasing agent, removing any abrasive from the side surface. They can also use ultrasonic cleaning and compressed air to polish the surface properly. Cutting die operators can also use mechanical methods to polish tungsten carbide dies, like abrasive flow machining. Abrasive flow machining can polish multiple surfaces and shapes and remove abrasives. The process uses abrasives to grind away surface debris and other materials.

Q: What are tungsten carbide dies for?

A: Tungsten Carbide dies are the foremost choice in drawing equipment of wire-industry when an economical option is desired over better wear resistance and wire-surface finish. Tungsten Carbide dies are little, ultra-hard precision tool with a small hole at its center.

Q: What are carbide dies?

A: Carbide dies, a type of carbide tooling, are used to form steel in a wide variety of industries and using a wide variety of methods in the tool and die industry. How steel is formed depends on its end use.Tungsten and diamond are two of the strongest known materials and therefore are commonly used for applications where durability is key. Diamond is harder overall, measuring a 10.0 on the Mohs hardness scale (the highest possible measurement, while tungsten falls between 7.5 and 9.0.

Q: What is TC dies?

A: TC dies are an excellent option for manufacturing ferrous rod-size wires, and for relatively short production and trial runs. Tungsten carbide blanks have extreme density, hardness, and strength. Drawing dies are available in round sizes 0.1 mm (. 004”) and larger.

Q: What is so special about tungsten carbide?

A: Super Hard: Tungsten carbide is one of the hardest metals on earth, second only to diamonds on the Mohs scale of hardness. This means it's incredibly scratch-resistant, making it a great choice for active lifestyles.Whether in gray powder form as raw feed supply, as scrap or as tools, tungsten carbide is one of the most valuable metals, but many machine shops have it just lying around on their shelves.

Q: Why is carbide so expensive?

A: Compared with other metals, carbide is very expensive because it contains cobalt, which is severely short and has very high demand in various fields such as batteries for smartphones, or other electrical appliances.

Q: What is the processing of tungsten carbide?

A: A process for the production of tungsten carbide, which consists essentially of mixing tungsten oxide powder with three to four equivalents of carbon powder, subjecting the resulting mixture to pelletization, heating the pelletized mixture under movement in a rotary furnace at a temperature of from 1000° to 1600° C

Q: What do carbide dies do?

A: Carbide dies will increase productivity by reducing replacement tooling cost and downtime. Carbide extruding type dies can provide higher quality finished product in regard to dimensional satisfaction and surface finish requirements. They're more durable than steel and last longer.

Q: What does tungsten carbide do?

A: Tungsten carbide is a compound of tungsten and carbon, renowned in industry for its superior durability and high melting point (2,870◦C). It is widely used in applications that require superior wear or impact resistance, such as abrasives, cutters, dies and punches.

Q: Is tungsten carbide better than steel?

A: Tungsten carbide maintains a sharp cutting edge longer than steel, produces a better finish, and can cut harder materials. It can also withstand higher temperatures and therefore faster cutting speeds than steel. Tungsten carbide cutting tools have several advantages, including: A long-lasting cutting edge.

Q: Are tungsten carbide rings worth anything?

A: While tungsten rings are generally more affordable than precious metals like gold or platinum, their value can vary widely depending on these factors, making them a versatile and attractive option for those seeking style and durability in their jewelry.

Q: What is so special about tungsten carbide?

Q: Is there a difference between tungsten and tungsten carbide?

A: The biggest and most important difference between them is that tungsten refers to the individual metal, whereas tungsten carbide is an alloy of tungsten and predominantly carbon, although nickel and titanium are among the other metals that might be used. Some websites and jewelers will use the two interchangeably.

As one of the leading tungsten carbide dies manufacturers and suppliers in China, we warmly welcome you to buy tungsten carbide dies for sale here and get free sample from our factory. All customized products are with high quality and competitive price.

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