Tungsten Carbide Balls
Why Choose Us
Strong R&D capabilities
The company has more than 20 patents in cemented carbide and deep processing technology, new materials, and new technologies, and has strong research and development capabilities.
Company strength
The company has strong technical force, advanced production technology and advanced production equipment. It is one of the best suppliers of tungsten carbide in China.
It is a professional manufacturer engaged in R&D, production, product deep processing and domestic and foreign trade sales.
Online order tracking
You can track the progress of your order online using our tracking system. You will have access to tracking information, so you know exactly where your package is and when it will be delivered to your doorstep.
What is Tungsten Carbide Ball
Tungsten carbide balls, with high hardness, wear resistance, corrosion resistance, and resistance to bending, are primarily composed of tungsten carbide powder, with cobalt, nickel, and molybdenum as binders. They are sintered in a vacuum furnace or hydrogen reduction furnace. The commonly seen tungsten carbide balls include the YG, YN, YT, and YW series.
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Tungsten Carbide BallTungsten carbide balls, commonly known as tungsten steel balls, refer to balls or rolling ballsAdd to Inquiry -
YG6/YG6X/YG8 Tungsten Carbide BallAccording to customer drawings and requirements. From 0.3mm to 60mm can be produced.Add to Inquiry -
Tungsten Carbide Balls For Grinding PowderTungsten carbide balls for grinding powder refer to balls made of tungsten carbide (also known asAdd to Inquiry -
Rough Tungsten Carbide BallsTungsten carbide rough balls are tungsten carbide products made by mixing tungsten carbide powderAdd to Inquiry -
Polished Tungsten Carbide BallsAccording to customer drawings and requirements. From 0.3mm to 60mm can be produced.Add to Inquiry -
Tungsten Carbide Bearing BallTungsten carbide balls are widely used in industries that require high precision, durability, andAdd to Inquiry
Email: richard@sanshengalloy.com
- Add: No.39, Fuchuan Rd., National High-Tech Development Zone, Zigong, Sichuan, China
Types of Tungsten Carbide Balls
1.Classification by Manufacturing Method
Blank Balls: These are the initial form of the tungsten carbide balls before any further precision processing.
Polished Balls: After the blank balls are shaped, they are further ground to achieve high precision.
Punch Balls: Tungsten carbide balls that are formed by punching or pressing, usually used in certain applications requiring specific shapes.
2.Classification by Composition
YG Series Tungsten Carbide Balls (Yttrium Series) uses cobalt (Co) as the binder.
YN Series Tungsten Carbide Balls (Nickel-bonded Tungsten Carbide Balls) uses nickel (Ni) as the binder.
YT Series Tungsten Carbide Balls (Titanium Series) contains titanium (Ti).
YW Series Tungsten Carbide Balls (Molybdenum Series) uses molybdenum (Mo) as the binder.
Tungsten carbide balls refer to balls and bearings made from tungsten carbide material, which have the advantages of high hardness, resistance to bending, and suitability for harsh working environments. These balls can replace steel balls in various applications. They are suitable for precision bearings, instruments, gauges, pen production, spraying machines, water pumps, mechanical components, sealing valves, brake pumps, extrusion holes, oil fields, hydrochloric acid laboratories, hardness testers, fishing gear, counterweights, decorations, precision machining, and more.
High Hardness
Tungsten carbide balls have extremely high hardness, which is several times that of steel, making them ideal for high-wear environments. Their hardness allows them to withstand high pressure and friction, greatly extending their service life
Corrosion Resistance
Tungsten carbide balls exhibit excellent corrosion resistance, effectively resisting the erosion of corrosive substances in acidic, alkaline, and chlorine-containing environments, maintaining surface and structural integrity.
Strong Chemical Stability
Tungsten carbide balls have strong chemical stability, making them less likely to react with corrosive substances. This prevents damage caused by chemical reactions, ensuring long-term stable performance.
the production process of tungsten carbide balls
The preparation of raw materials involves tungsten powder and carbon powder, which need to be precisely mixed to ensure the final product's chemical composition meets the requirements.
After mixing the tungsten powder and carbon powder in specific proportions, the mixture is crushed to ensure that the particle size is uniform.
The mixture undergoes a molding process, typically through pressing or injection molding, to form the initial spherical shape of the particles.
The molded particles undergo a sintering process, usually conducted under high temperature and pressure, to densify and strengthen the particles.
After sintering, the particles may undergo surface treatment to improve
surface smoothness and particle size distribution.
Finally, the prepared tungsten carbide spherical particles are subjected to quality inspection to ensure that their chemical composition and physical properties meet the requirements, before being packaged and stored.
How to Choose Tungsten Carbide Balls
Material Hardness and Properties
The hardness and properties of the tungsten carbide material directly affect the selection of tungsten carbide balls. Higher hardness materials require tungsten carbide balls to ensure excellent wear resistance, longer service life, and superior performance under high-pressure or high-friction conditions. For more demanding applications, choose balls with higher tungsten content to achieve better durability and strength.
Ball-Type Selection
The shape and design of the tungsten carbide ball are crucial in determining its suitability for specific applications. The common shapes include:
Polished Balls : Often used in high-precision machinery, offering smoother surfaces and reducing friction.
Blank Balls : Typically used in less demanding environments, where cost efficiency is prioritized over surface finish.
Operating Conditions
The operating conditions, including temperature, pressure, and environmental factors.
Corrosive Environments : In corrosive conditions, select balls with additional coatings or enhanced corrosion resistance to maintain their integrity and functionality.
High-Friction or High-Pressure Environments : Tungsten carbide balls are ideal for high-friction or high-pressure conditions, as they provide excellent wear resistance and ensure prolonged service life.
Brand and Quality
Advanced Manufacturing Processes : Leading brands use superior production techniques to ensure consistent quality and precision in the balls' size, shape, and hardness.
Superior Material Quality : Reliable brands provide higher-quality tungsten carbide with better wear resistance, ensuring a longer service life.
Application of Tungsten Carbide Ball
Punch Balls
Punch Balls are a type of tungsten carbide ball with a special structure. They are typically used in applications requiring perforation or punching, such as in oilfields and mechanical manufacturing. Thanks to their high hardness and wear resistance, punch balls maintain stable performance in harsh working environments, ensuring smooth perforation or punching processes.
Bearing Balls
Bearing Balls, as an important category of tungsten carbide balls, are widely used in various bearings. Their high precision and wear resistance allow bearings to maintain stable performance and a long service life during high-speed operation. Bearing balls are particularly important in precision machinery and aerospace applications, underscoring their significance.
Valve Balls
Valve Balls represent the specific application of tungsten carbide balls in valve manufacturing. As critical components of valves, valve balls must withstand high pressure and media impact. Tungsten carbide balls, with their excellent physical and chemical properties, are ideal materials for valve ball manufacturing. Valve balls play a crucial role in industries such as oil, chemicals, and natural gas, ensuring the safe and stable operation of pipeline systems.
Our Factory
Zigong Sansheng Carbide Co., Ltd.
Zigong Sansheng Carbide Co., Ltd. is located in the high-tech industrial park of Zigong City, Sichuan Province. It is a professional manufacturer engaged in the research and development, production, product deep processing and domestic and foreign trade sales. The company has strong technical force, advanced production technology and production equipment, and is one of the best suppliers of tungsten series cemented carbide in China.
FAQ
Q: How to purchase tungsten carbide balls?
A: Please provide us with the tungsten carbide grade, performance, size, surface treatment, quantity, and destination requirements by leaving a message or sending an email to our address: richard@sanshengalloy.com.
Q: Is there a minimum order quantity requirement?
A: We need to confirm your size requirements first. We will check if the size you need is available in our stock. If available, we will inform you whether there is a minimum order quantity requirement; if not, the minimum order quantity will vary depending on the size purchased.
Q: What are the main advantages of tungsten carbide balls?
A: Tungsten carbide balls offer high hardness, excellent wear resistance, corrosion resistance, and high-temperature resistance. They also have high compressive strength and a long service life.
Q: How to choose the right tungsten carbide ball?
A: The selection depends on the application’s requirements, such as the working environment, size, shape, hardness, and wear resistance. The binder type (cobalt, nickel, titanium, molybdenum) often helps determine the appropriate
Q: How is the wear resistance of tungsten carbide balls?
A: Tungsten carbide balls have exceptional wear resistance due to the hardness of tungsten. They can endure high loads, speeds, and abrasion, making them ideal for high-wear applications.
Q: What is the difference between carbide and tungsten carbide?
A: The tungsten content is generally 15-25%; and the solid carbide is sintered by a powder metallurgy process with tungsten carbide as the main body and cobalt or other bonding metal, and the tungsten content is generally above 80%. Simply put, all the alloy whose hardness goes beyond HRC65 can be called solid carbide.
Q: What is the production process of tungsten carbide balls?
A: Milling → Formulation according to usage requirements → Wet grinding → Mixing → Crushing → Drying → Sieving → Addition of binder → Further drying → Sieving to obtain the mixture → Granulation → Cold isostatic pressing → Forming → Sintering → Shaping (Rough) → Packaging → Storage.
As one of the leading tungsten carbide balls manufacturers and suppliers in China, we warmly welcome you to buy tungsten carbide balls for sale here and get free sample from our factory. All customized products are with high quality and competitive price.
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