Carbide Hammer Tips For Hammer Crusher

Name: China Carbide Hammer Tips For Hammer Crusher Manufacturers Suppliers Factory - Free sample
Brand: Sansheng
SKU: 238229609

Tungsten carbide hammer tips are used to make throwing heads, mainly used in the core components of vertical impact crushers. They are assembled on the hammer head of the crusher by bonding or welding, using the advanced crushing principle of stone to stone. Sand making equipment widely used in industries such as mining, cement, metallurgy, and hydro-power engineering.

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Description

Why Choose Us

Strong R&D capabilities

The company has more than 20 patents in cemented carbide and deep processing technology, new materials, and new technologies, and has strong research and development capabilities.

Production Market

The whole China market, South Asia, south-eastern Asia, East Asia, North America,South America, Europe, etc countries and regions.

Professional team

We have a professional quality control team that follows the ISO9001:2015 system.

Provide OEM service

We work on OEM orders. Which means size, quantity, design, packing solution, etc will depend on your requests.

Our Factory

Zigong Sansheng Carbide Co., Ltd. is located in the high-tech industrial park of Zigong City, Sichuan Province. It is a professional manufacturer engaged in the research and development, production, product deep processing and domestic and foreign trade sales. The company has strong technical force, advanced production technology and production equipment, and is one of the best suppliers of tungsten series cemented carbide in China.

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Carbide Hammer Tips For Hammer Crusher

What is Carbide Hammer Tips for Hammer Crusher

Benefits of Carbide Hammer Tips for Hammer Crusher

01/

Wear resistance
In industrial settings characterized by harsh operating conditions and abrasive environments, wear resistance is paramount. Carbide hammer tips for hammer crusher excel in this regard, exhibiting unparalleled resistance to abrasion, erosion, and corrosion. As a result, they maintain their structural integrity and performance over prolonged periods, minimizing downtime and maintenance costs.

02/

Exceptional strength-to-weight ratio
Despite their formidable hardness, carbide hammer tips for hammer crusher possess a remarkable strength-to-weight ratio, surpassing that of traditional metals. This unique combination of strength and lightness makes them well-suited for applications where weight reduction is desired without compromising on structural integrity.

03/

High temperature resistance
Industrial processes often entail exposure to extreme temperatures, necessitating materials capable of withstanding thermal stress. Carbide hammer tips for hammer crusher, characterized by their high melting point and thermal stability, exhibit exceptional resistance to heat, ensuring reliable performance even in the harshest operating conditions.

04/

Precision machining capabilities
Carbide hammer tips for hammer crusher lend themselves to precision machining with unparalleled ease and accuracy. Their inherent hardness allows for intricate shaping and machining, enabling the creation of intricate components and parts with utmost precision and consistency.

05/

Versatility across industries
From cutting tools and wear parts to dies and molds, carbide hammer tips for hammer crusher find a myriad of applications across diverse industries. Whether in automotive manufacturing, aerospace engineering, or oil and gas exploration, these plates play a pivotal role in enhancing efficiency, productivity, and reliability across various industrial processes.

06/

Cost-effectiveness
While carbide hammer tips for hammer crusher may entail a higher initial investment compared to conventional materials, their longevity and durability translate to significant cost savings in the long run. By minimizing downtime, reducing maintenance costs, and extending the lifespan of industrial components, these plates offer a compelling return on investment for businesses seeking to optimize operational efficiency.

Application of Carbide Hammer Tips for Hammer Crusher

Cutting and milling tools
Carbide hammer tips for hammer crusher serve as the backbone of cutting and milling tools used in metalworking, woodworking, and machining applications. Their exceptional hardness and wear resistance make them indispensable for achieving precise cuts, high-quality finishes, and extended tool life.

Wear parts and components
In industries where abrasion and wear are prevalent, such as mining, construction, and manufacturing, carbide hammer tips for hammer crusher find extensive use in wear parts and components. From drill bits and cutting edges to crusher liners and conveyor belts, these plates ensure optimal performance and longevity in demanding environments.

Die and mold manufacturing
The hardness and precision machinability of carbide hammer tips for hammer crusher make them indispensable for die and mold manufacturing in the plastics, automotive, and electronics industries. Whether for injection molding, extrusion, or stamping, these plates facilitate the production of complex and high-precision components with exceptional repeatability and accuracy.

Oil and gas exploration
In the oil and gas industry, where drilling operations are conducted in challenging geological formations, carbide hammer tips for hammer crusher play a crucial role in drill bits and downhole tools. Their superior hardness and wear resistance enable efficient drilling through rock, shale, and other formations, thereby enhancing drilling performance and productivity.

Structure of Carbide Hammer Tips for Hammer Crusher

1.There is a hexagonal form of tungsten carbide as well as a cubic high-temperature form of tungsten carbide with a rock salt structure.

2.He hexagonal structure is composed of a simple hexagonal lattice of metal atoms in layers that lie directly over one another, therefore not tightly packed, with carbon atoms occupying half the interstices, giving both tungsten and carbon a conventional trigonal prismatic 6 coordination.

3.The tungsten carbon link length is 220 pm, the minimum separation between tungsten atoms in neighboring layers is 284 pm, and the bond lengths between tungsten atoms in a hexagonally packed layer are 291 pm.

4.The length of the tungsten-carbon link is therefore equal to the length of a single bond in W(CH3)6 (218 pm), where tungsten is highly twisted, trigonal, and prismatic.

How to Choose Carbide Hammer Tips for Hammer Crusher

Application requirements
The first step in choosing the ideal size and tolerance for carbide hammer tips for hammer crusher is to carefully assess the specific requirements of the application. Consider factors such as the type of workpiece or component being machined, the level of precision and accuracy required, and the environmental conditions in which the pins will be used. For example, applications that involve high-speed machining, heavy loads, or abrasive materials may require carbide hammer tips for hammer crusher with tighter tolerances and greater dimensional stability to ensure reliable performance and longevity.

Material properties
The material properties of the workpiece or component being machined also play a crucial role in determining the size and tolerance of carbide hammer tips for hammer crusher. Different materials have varying hardness, thermal expansion coefficients, and surface finishes, which can affect the fit and alignment of the pins. For example, softer materials may require carbide hammer tips for hammer crusher with tighter tolerances to prevent excessive deflection or deformation during machining, while harder materials may tolerate looser tolerances without sacrificing accuracy.

Machining capabilities
Another important consideration when choosing the size and tolerance for carbide hammer tips for hammer crusher is the machining capabilities of your facility or supplier. Carbide hammer tips for hammer crusher are typically manufactured using precision grinding or edm (electrical discharge machining) processes, which can achieve tight tolerances and fine surface finishes. However, the level of precision and complexity achievable may vary depending on the equipment, expertise, and resources available. Collaborating with a reputable supplier who specializes in carbide rods and precision machining can help ensure that your flat pins are manufactured to the required specifications with consistency and accuracy.

Fit and assembly requirements
The fit and assembly requirements of the application also influence the choice of size and tolerance for carbide hammer tips for hammer crusher. Consider factors such as the clearance and interference allowances between mating components, the desired level of preload or clamping force, and the need for ease of assembly and disassembly. For press-fit or interference-fit applications, tighter tolerances may be required to achieve a secure and stable connection between the pins and mating surfaces, while clearance-fit applications may tolerate looser tolerances to facilitate assembly and adjustment.

Process Of Carbide Hammer Tips for Hammer Crusher

The Sintering Process:Sintering Carbide Hammer Tips For Hammer Crusher typically involves four primary stages: powder preparation, blending, compacting, and sintering. In the first stage, the tungsten and carbon powders are prepared to the required size and purity, which can affect the properties of the final product. In the blending stage, the powders are mixed in a predetermined ratio to form a homogeneous mixture. The compacting stage involves compressing the blended powders into a desired shape using a hydraulic press, which can produce parts with complex geometries. The final stage is sintering, which involves heating the compacted powder mixture in a vacuum or controlled atmosphere furnace to a temperature that is sufficient to initiate the chemical reaction between the tungsten and carbon powders, resulting in a denser and more homogeneous structure.

How to Maintain Carbide Hammer Tips for Hammer Crusher

Regular cleaning

Thoroughly clean the hammer crusher carbide hammer head after each use to remove buildup of resin, sap, or other debris. Use a soft brush or compressed air to remove stubborn residue, and avoid using harsh chemicals or abrasive cleaners that can damage carbide materials.

Store tools correctly

Store hammer crusher carbide hammer heads in a clean, dry environment away from moisture, moisture and extreme temperatures. Use a protective sheath or sheath to prevent damage and keep the blade sharp and free of nicks or dents.

Use lubricant

It is recommended to use lubricants when using hammer crusher carbide hammer heads. Lubricants help reduce heat that can damage the cutterhead. Heat causes the metal to expand, causing it to crack or chip. Lubricants also help extend the life of your files because they reduce wear. Be sure to follow the manufacturer's recommendations when using lubricants, as using the wrong type of lubricant can also damage burrs.

Periodic check tool

Regularly inspect the hammer crusher carbide hammer heads for signs of damage, wear or failure. Inspect the saw tip for chips or cracks, loose or missing fasteners, and any other anomalies that may affect performance or safety. Replace or repair damaged tools promptly to prevent further damage and ensure safe operation.

Factory pictures

FAQ

Q: What are the materials used in hammer crusher hammer?

A: Material: Alloy steel, high manganese steel, cast steel and high chromium cast iron bimetal composites, etc. Processing Technique: Forging or casting. Application: The crushing of granite, limestone, cement clinker, quartz stone, slag, iron ore, bauxite, and other minerals.

Q: What is the rpm of a hammer crusher?

A: A hammer crusher(hammermill) crushes material that is friable, by impacting it against a rotating hammer (typically traveling between 750 RPM and 1800 RPM). Then the material is forced against a rugged solid plate called a "breaker plate" which further degrades the particle size.

Q: What does a carbide tip cut?

A: Tungsten carbide-tipped saw blades can cut almost everything from asbestos to Zirconium, including paper, plastics, rubber, steel, insulation, aluminum, and even food, as well as every kind of wood in the world and all the wood composites

Q: What are the 3 types of materials that the hammer heads can be made of?

A: Each type of hammer head material, whether it's tough steel, gentle rubber, or the timeless elegance of brass and copper, has its own unique properties that determine its suitability for specific tasks.

Q: What are carbide tips used for?

A: Carbide drills are essential for creating holes in a variety of materials. These cutting tools are able to withstand high temperatures and speeds, making them ideal for high-speed drilling applications. Carbide drills can be used to create holes in materials such as steel, aluminum, and cast iron.2

Q: What is the average velocity of hammer tip of a hammer mill?

A: Normal tip speeds for fine grinding and fibrous materials are obtained on 44" (1.1M) diameter hammermills operating at 1800 RPM and 22" (0.55 M) diameter hammermills operating at 3,600 RPM or 28" hammermills operating at 3000 RPM and 54" hammermills operating at 1500 RPM would be about 110 M/Min Ft/Min).

Q: What is tungsten carbide tipped?

A: The carbide tip on a typical circular saw. Carbide (or more specifically tungsten carbide and titanium carbide) is a very common material on any sort of cutting tool: For example, saw blades, lathe bits, drill bits, router bits and dental drilling tips are generally made of carbide.

Q: Is carbide stronger than steel?

A: Carbide has all but replaced steel tooling in recent years. Carbide is much harder than steel and much more resistant to heat. Although a carbide-tipped tool is more expensive than a comparable tool which has steel cutting edges, carbide is more economical because it lasts much longer.

Q: What are the advantages and disadvantages of carbide tip?

A: Carbide or carbide tipped cutting tools are more efficient compared to high speed because they retain their cutting edge hardness at high machining temperatures. While carbide wears longer than other materials, once it becomes dull it can be very difficult to sharpen solid carbide or brazed carbide edges.

Q: Is carbide tip the same as diamond tip?

A: Superabrasive, diamond plated tools have a major edge over carbide-longevity and cut-rate set diamond tools apart from the rest. Initially, a diamond tool will cost more money, but this investment goes toward the extended life of the bit. Additionally, diamond tools have a closer cut tolerance than carbide does.Carbide drill bits are a great choice, as they're long and thick and will cut through concrete easily. These specialized drill bits will help you tackle concrete with ease. They have several features that make them especially well-suited for working with this material.

Q: How do you identify carbide tips?

A: Every carbide insert has an identification code attached to it. This isn't a random collection of letters and numbers, but a comprehensive system that can help you identify the correct tool. Each letter or number in the identification code correlates to the phrases in this list.A carbide-tipped blade lasts much longer, cuts metal faster, and wears down much slower than its non-carbide counterpart.

Q: Why is tungsten carbide so cheap?

A: First and foremost, tungsten rings are cheap because tungsten itself is not an expensive metal. Unlike precious metals which are rare, tungsten is almost readily found in many ores, especially in China. An ounce of premium tungsten just retails for $1!By comparison, tungsten carbide is primarily produced more sporadically and in much smaller quantities. If you know one thing about production, it should be that the more you make of something, the less it costs per item (or per pound in this case).

Q: How to tell if a drill bit is carbide?

A: Carbide tends to display a darker grey hue, while HSS comes in a much brighter silver, but the finish on the shanks is reversed: carbide has a glossier, reflective shine while HSS usually has a more muted, matte finish. If your tool tips have been used, the damage on them can also shed light on their material.

Q: Will a magnet stick to carbide?

A: True tungsten carbide has very little attraction to a magnet. You should be able to easily pull the magnet away from the carbide. If your magnet is hard to pull away from the tool it is steel.Whether in gray powder form as raw feed supply, as scrap or as tools, tungsten carbide is one of the most valuable metals, but many machine shops have it just lying around on their shelves.

Q: Why is carbide so expensive?

A: Compared with other metals, carbide is very expensive because it contains cobalt, which is severely short and has very high demand in various fields such as batteries for smartphones, or other electrical appliances.Carbide will fracture in steel applications at full depth, when the tap reverses and breaks the chips that were produced from the down cut in order to back out of the hole. As mentioned earlier, HSS has superior toughness over carbide, and in the tapping process this is very important.

Q: Which is better, HSS or carbide?

A: Carbide tools can operate at much higher speeds and feeds than HSS tools, which can significantly reduce the cutting time and increase the productivity. Carbide tools also have a higher wear resistance than HSS tools, which means they will last longer and require less replacement.

Q: Can carbide teeth cut steel?

A: To cut metal using a circular saw, you need a carbide-tipped abrasive cutoff wheel specifically designed for metal. They differ from wood-cutting blades in material and design to handle the hardness and characteristics of metal.These blades are typically used for cutting through wood, but specially designed carbide blades can also cut through light-gauge metal. Carbide-tipped blades usually cost between $20 and $100 and can last from six months to a couple of years.

Q: Can carbide tipped blades be hand sharpened?

A: Steel-toothed circular saw blades can be sharpened at home using a file, while carbide-tipped blades require professional sharpening due to the hardness of the material.If you are replacing carbide teeth all you need to do is put the new tooth, braze alloy side down, in the same place the old tooth was. The new braze alloy will mix with the old braze alloy just fine.

Q: Which is better, diamond or carbide?

A: With carbide tools, the finish starts to deteriorate from the very first cut onward, whereas the diamond tool maintains a nice clean finish right up until it becomes dull…..at which time it plummets and should be pulled for sharpening.Diamonds remain the most scratch-resistant material known to humanity. Metals like titanium are far less scratch-resistant, and even extremely hard ceramics or tungsten carbide cannot compete with diamonds in terms of hardness or scratch-resistance.

Q: Are there different grades of carbide?

A: There are at least 5,000 different grades of tungsten carbide sold under more than 1,500 different trade names by more than 1,500 different companies. Refer to our Carbide and Advanced Material Index for more information on Carbide Material.From Google search: True tungsten carbide has very little attraction to a magnet. You should be able to easily pull the magnet away from the carbide. If your magnet is hard to pull away from the tool it is steel.

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